High-Purity Nitrogen Generators – Why Purity Matters for Critical Applications

Nitrogen is an important gas that plays a critical role in a variety of industries with nitrogen purity playing an important role that can impact the success of many businesses. If you’re a business owner or engineer who relies on nitrogen as a part of your process, it’s important to understand the benefits of high-purity nitrogen and how purity levels impact industrial processes.

What Is High-Purity Nitrogen?

Nitrogen purity refers to how much nitrogen is present in an environment versus other gases. High-purity nitrogen is nitrogen in concentrations of 99.99% up to 99.9995%. High-purity nitrogen differs from lower-grade nitrogen because lower-grade nitrogen contains a larger percentage of oxygen.

The Importance of Purity in Critical Applications

If you are an engineer or business owner managing an industrial process that relies on high-purity nitrogen, this is why nitrogen purity matters.

• Protect product quality: The Electronic Manufacturing Industry is one example of an industry that relies heavily on High Purity Nitrogen in many of its processes.  The need to eliminate oxygen is critical so you will see the purity ranges from 99.99% to 99.999% as standard.
• Maintain sterility in pharmaceuticals and medical applications: Sterility is essential for maintaining safety standards and ensuring that medication is effective for patients. Nitrogen can flush moisture and oxygen from the air and maintain a sterile, safe environment for storing medication.

• Increasing process efficiency: Nitrogen ensures precise results in electronics manufacturing while preventing moisture contamination during phases of the electronics manufacturing process. High-purity nitrogen supports sensitive chemical and industrial processes, helping to ensure quality at every stage where it is involved.
• Ensure compliance: High-purity nitrogen meets regulatory standards in industries like healthcare and aerospace, where quality matters. Companies must monitor their nitrogen quality to ensure compliance and maintain the level of quality expected for their industry.

Key Industries That Rely on High-Purity Nitrogen

There are several key industries that rely on high-purity nitrogen.

• Pharmaceuticals: Nitrogen helps to create an aseptic environment for drug manufacturing. Nitrogen can flush out moisture and prevent oxygen, which can lead to oxidation and deterioration of medication.
• Electronics: Nitrogen prevents oxidation during the manufacturing process, to ensure a strong and long-lasting solder.
• Chemical and petrochemical: In these industries, nitrogen supports a controlled reaction. Nitrogen is also used for safety reasons. As an inert gas, nitrogen creates a safe environment for storing and transporting various reactive substances.
• Aerospace: In the aerospace industry, nitrogen is used to increase reliability in fuel systems. As in the chemical and petrochemical industries, nitrogen can prevent combustion from occurring when a source of ignition is introduced to a fuel system.

Benefits of On-Site High-Purity Nitrogen Generation

While some industries rely on cylinders for their nitrogen source, there are many reasons to use a high-purity nitrogen generator to meet your company’s nitrogen needs.

Cost efficiency

Cylinders may seem affordable when delivered in small quantities, but these costs can add up over time. The use of a high-purity nitrogen generator eliminates recurring delivery costs. With a very short ROI term, the cost of maintaining and using the generator is much lower than the cost of managing nitrogen deliveries.

Continuous supply

Whereas nitrogen delivery can lead to supply chain problems, ultra-high purity nitrogen generators avoid downtime and ensure process consistency. Your nitrogen generator will always be on-site to deliver endless nitrogen on demand.

Customizable purity levels

Many businesses need nitrogen of varying purity levels to ensure the desired results. Nitrogen generators make it easy to tailor nitrogen output to meet specific application needs.

Environmental Benefits

Nitrogen generators are inherently green and sustainable. Nitrogen generators draw nitrogen from the air and produce a steady stream of nitrogen while using little energy. Nitrogen that is delivered usually arrives via vehicles that rely on fossil fuels. Using a nitrogen generator reduces waste and reliance on this type of transportation.

How to Choose the Right High-Purity Nitrogen Generator

Does your business need a high-purity N2 generator? Here’s how you can tell:

Assess your application needs

Determine the nitrogen purity level required by your business to ensure optimal industrial processes. Work with your engineers and process managers to ensure high-quality industrial processes and compliance with regulations.

Understand your usage volume

Choose a nitrogen generator system that matches operational demand. Your business leaders and engineers can work with experts at On Site Gas Systems to make this possible.

Evaluate your long-term costs

To ensure that your company remains financially solvent, it’s important to balance your initial investment with operational savings. Find out how long it will take for your business to start saving money after paying the initial cost of the ultra-high purity nitrogen generator.

Ensure scalability

Does your organization plan to expand in the future? Does your business anticipate increased demand for nitrogen in years to come? Work with the experts at On Site Gas Systems to ensure that your high-purity N2 generator will keep up with demand even as your business increases its production.

Does Your Business Need an N2 Generator? Contact Us

Ultra-high purity nitrogen generators are important for various critical applications in many industries. High-purity nitrogen generators boost efficiency, quality, and compliance by ensuring a steady stream of reliably pure nitrogen for your business. If your business needs high-purity nitrogen generators to ensure streamlined and efficient operation, contact On Site Gas Systems for tailored N2 generator solutions.