On-Site Nitrogen Generators: 5 Reasons To Make The Switch From N2 Bottles This Year

If your business relies on nitrogen for its manufacturing process, there are many reasons to switch from nitrogen tanks to an on-site nitrogen generator. Switching to an on-site nitrogen generation system can save your business money and keep your business running smoothly day in and day out. Once you know all the benefits of having a nitrogen generator for your business, you may be ready to make the switch. When this happens, On Site Gas can help. Here’s what you need to know about switching from N2 bottles to an on-site nitrogen gas generator.

1. It’s Cost-Efficient

Delivery of nitrogen can be costly. Tank rentals, delivery charges, administrative costs, and other fees can add up quickly when you’re paying for nitrogen gas delivery. What’s worse is that nitrogen is always lost during the delivery process. Your business paid for the nitrogen, but it never made it on site.

On-site nitrogen gas generation may cost more in the beginning, but this one-time cost could turn out to be far less than the ongoing cost of nitrogen tank rental. How much do you spend on nitrogen every month? How much does this amount to per year? Compare this to the price of a nitrogen generator to find out how quickly you would begin to save money if you purchased a nitrogen generator. For a free quote on the cost of a nitrogen generator, contact On Site Gas.

2. Increases Safety

Nitrogen tanks are stored at low temperatures or incredibly high pressure. Either way, this can make handling nitrogen tanks dangerous, and accidents on site can lead to injuries or worse.

OSHA standards dictate how to handle nitrogen as a compressed gas and as a liquid, however, handling nitrogen from a nitrogen generator simplifies everything. Nitrogen produced on demand from a generator is safer to handle overall and can lead to fewer on site accidents.

3. Reduces Downtime and Supply Issues

Nitrogen gas that arrives from a regular delivery of tanks or cylinders is inherently subject to delays and supply chain problems. As long as your business is relying on another business to deliver nitrogen to your site, you are at risk of a variety of problems including shortages, closings, and any other delivery-related problems.

Everything from weather to strikes can impact your delivery of nitrogen, depending on the circumstances. If your business relies on nitrogen delivery as an essential part of its operations, then you could be at risk. With an on-site nitrogen generator, your business will have an on-demand product, available at any time, as needed. This can help ensure your business operations are kept running smoothly.

4. Environmentally Friendly

It takes a great deal of energy to turn nitrogen gas into a liquid, and even more to turn the liquid back into a gas. All this energy use is bad for the environment. But what’s better for the environment is to produce nitrogen on demand from a generator.

Nitrogen generators use comparatively less energy just to run, and of course, do not use natural resources for regular delivery in the way that nitrogen tanks do. In other words, nitrogen tank delivery requires a delivery vehicle to arrive at your facility. The delivery vehicle releases pollution into the air, and also requires the use of fossil fuels to power the delivery vehicle.

Using a nitrogen generator is an excellent way to use fewer natural resources to run your business. Nitrogen generators are a greener, more eco-friendly solution.

5. Fits Specific Needs

Nitrogen generators are able to switch their purity levels for the application at hand, while tanks are not able to provide this service. Having a nitrogen generator on hand to fit the specific needs of the user is much more practical than keeping nitrogen tanks on hand for each task.

Interested in Installing a Nitrogen Generator? Contact OnSite Gas

On Site Gas creates nitrogen generators for businesses around the world, including membrane nitrogen generators and PSA nitrogen generators. We also custom-build generators for customers who have specific, hard-to-meet needs. To learn more about how a nitrogen generator can benefit your business, or to get a quote for your nitrogen generator system, request one today from On Site Gas.

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How Does Modified Atmosphere Packaging Protect The Food You Eat?

Modified atmosphere packaging is designed to prolong the shelf life of food products. Known by its acronym, MAP, this type of packaging can enhance product safety by protecting against food spoilage. MAP works by limiting the oxygen exposure of food. This type of packaging is beneficial to companies and consumers. MAP enables companies to sell quality food that stays fresh for a long time and allows them to meet the increased demand for food around the world.

What is Modified Atmosphere Packaging? How Does Modified Atmosphere Packaging Protect Foods?

MAP is a type of packaging that has been around for many years. It is a trusted and commonly used packaging method that helps keep food safe for long periods.

To understand how MAP works, you must first understand what causes foods to become aged and discolored. Exposure to oxygen, water vapor, and carbon dioxide causes food to age, with changes to texture and flavor.

MAP uses a modified atmosphere packaging machine to change the environment inside the package to prevent food spoilage. Modified atmosphere packaging machines can be used to store a variety of foods.

Fresh foods, in particular, are good candidates for MAP, including fresh vegetables, fruits, and more. Another example of the types of foods that are commonly packaged in MAP is coffee beans. Coffee beans release a great deal of carbon dioxide while in packaging, but MAP helps to regulate this, which can prevent the coffee beans package from breaking down due to the pressure of the carbon dioxide being released.

What Are the Benefits of MAP?

There are a variety of benefits of MAP, including:

  • Preserve the quality of food. MAP prevents food from changing in color and texture, thus preserving the quality of the food for long after it would otherwise have gone bad.
  • Prevent oxidation. Oxidation produces bad flavors, colors, and odors in food. MAP prevents oxidation from occurring.
  • Extend food shelf life. Because MAP prevents oxidation and bad flavors, it extends the shelf life of food.
  • Eliminate or minimize the need for food preservatives. MAP preserves food which reduces manufacturer dependence on food preservatives.

MAP Creates a Barrier Film

A barrier film is a plastic film that seals the package and preserves an environment inside the package to promote food freshness and prevent food spoilage.

Removal of Oxygen

MAP increases the level of nitrogen in a package, thus reducing the oxygen at the same time. This prevents oxidation and prevents the food from spoiling in the package.

Cost Effective

MAP is a cost-effective type of food packaging. For companies that have an on-site nitrogen gas generator, this type of packaging is affordable because there is no need to rent tanks of nitrogen gas.

Reduces the Need for Food Preservatives

Food that is preserved inside MAP has little need for preservatives to keep the food fresh. This makes MAP a popular packaging product for companies that cater to consumers who want to eat organic or natural foods, with as few preservatives as possible.

Need a Nitrogen Gas Generator? Get Started Today

Nitrogen tanks can be expensive and create some challenges for your business. In addition to posing an ongoing cost, nitrogen tanks can be logistically difficult to deal with and create administrative headaches over time.

If your company uses MAP food storage techniques to package your food, you need a steady supply of nitrogen. On Site Gas can help. We sell a variety of nitrogen gas generators, including custom solutions for clients. To learn more about how our nitrogen gas generators can help your business, contact us today for a free quote.

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Buying Nitrogen Gas? Make Your Own N2 Gas With On Site Gas Systems

If your company purchases nitrogen gas for industrial or manufacturing purposes, then you’re probably already aware of the downsides of buying nitrogen gas. Sometimes, suppliers run out. Other times, deliveries are delayed. It is also expensive. Whether buying your nitrogen gas in bulk or in a cylinder, you’re probably familiar with these problems. You may find yourself wondering where to buy nitrogen gas and what you can do to save time, effort, and money in the process. Luckily, there’s a solution.

The Downsides of Buying Nitrogen Gas

To examine the downsides of buying nitrogen gas, we must consider the different forms nitrogen gas can take.

Bulk Tank

Bull tanks are one method that laboratories and manufacturers purchase nitrogen gas to be delivered to their locations. They are used for bulk gas supply. The gas the bulk tank contains is piped in, which requires a sophisticated and expensive piping infrastructure to be installed.

Cylinders

Cylinders provide pressurized nitrogen gas to facilities that need them. Cylinders are widely used by food and beverage companies, pharmaceutical companies, glass and plastics manufacturers, metal fabrication businesses, aerospace companies, and more. However, cylinders do not provide the safest means of obtaining nitrogen.

We know today that there is a better, more efficient way to obtain nitrogen on-site.

What’s the Alternative?

Nitrogen generators are an on-site solution for companies in need of nitrogen gas. These machines offer many benefits for businesses. For a business seeking a reliable supply of nitrogen, nitrogen generators are the preferred product.

What are the benefits of a gas generator?

Gas generators have many benefits that cylinders and bulk tanks lack. Below are some of the benefits you can expect when you install a nitrogen gas generator on site.

Convenience

Gas cylinders are inconvenient if your demand for cylinders fluctuates. Ordering and obtaining cylinders quickly can be challenging, and sometimes obtaining cylinders at the last minute isn’t possible. In addition, the administrative work required to keep gas cylinders on hand as needed can be ongoing and challenging. Sometimes, just finding space for your cylinders can be tough.

Consistent Purity

Gas generators provide a consistent gas purity that can be relied upon. If your manufacturing or industrialization process requires a consistent purity of nitrogen gas, then a nitrogen gas generator can produce results without incurring waste. This stands in contrast to nitrogen gas cylinders, where the last 10% plus of nitrogen gas is wasted, as you can only use the amount of nitrogen in a cylinder above your process pressure.

Reduced Cost

Gas cylinders and bulk tanks represent an ongoing cost for the business, unlike a nitrogen gas generator. Costs associated with cylinder and bulk tank usage include transportation, delivery, and rental fees. In addition, the cost of gas can fluctuate based on supply and demand. Gas generators only incur a one-time charge for the purchase and then maintenance costs, which are minimal. This one-time cost of purchase, when spread out over time, is far more affordable than the cylinder cost.

Safety

Cylinders and bulk tanks store gas under pressure. In the event of a leak, the environment where the cylinders or bulk tanks are stored could change dramatically, in ways that could potentially be unhealthy. In addition, cylinders can be difficult to move safely. Anyone tasked with moving nitrogen cylinders must be trained to do so properly. Finally, any time gas is stored under pressure, it can be a potential safety issue. Nitrogen generators don’t have any of these concerns, because they only produce nitrogen on demand.

Space

Cylinders and bulk tanks take up a lot of space, depending on the needs of the business. A nitrogen gas generator, on the other hand, may take up less space. Once installed, it only takes up as much space as the footprint of the machine.

Eliminate the Need for Nitrogen Gas Cylinders

Installing a nitrogen generator can improve your business processes and will also result in cost savings over time. On Site Gas manufactures nitrogen gas generators. To learn more about how nitrogen gas generators can impact your business, or to get a price quote, contact On Site Gas for more information.

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Nitrogen Gas Tanks vs. On-Site Nitrogen Generators

Nitrogen is an essential ingredient in a variety of manufacturing processes. Many businesses get their supply of nitrogen from N2 gas tank deliveries, but there are many downsides to getting a steady supply of nitrogen this way. In fact, nitrogen gas tank rentals are inefficient in many ways. Nitrogen gas tanks purchased this way are costly and require a lot of space for storage. They can also be susceptible to supply chain problems.

There is a solution to this problem. If your business relies on N2 gas tanks for your manufacturing process, it’s crucial to learn the benefits of on-site nitrogen generators. Nitrogen generators solve many of the problems made by nitrogen gas tanks. Here’s what you need to know.

On-Site Nitrogen Generation Vs. Bottled Nitrogen

On-site nitrogen is nitrogen created from a generator. Nitrogen generators are a reliable source of nitrogen that can deliver 24 hours per day and seven days per week. Below are some ways that nitrogen generators are better than nitrogen gas tanks.

  • Less waste. Sometimes it’s difficult to get all the nitrogen out of the bottles, but when you create your own nitrogen on site, you produce less waste overall.
  • Control purity. When you have a nitrogen generator, you can set the purity level. Purity control makes manufacturing processes easier.
  • Cost-efficient. Although there’s an up-front cost associated with purchasing a nitrogen generator, there are significant cost savings over time. Once the equipment is purchased, the only associated costs come from maintaining the machine.
  • Any time you’re working with a high-pressure cylinder, there’s a risk. Getting your nitrogen from an on-site generator is safer.
  • Sustainability. Generating your nitrogen on site has a lower environmental impact than receiving nitrogen tank deliveries.

Other Benefits of Generating My Nitrogen On Site

In addition to the benefits named above, there are many other benefits of generating nitrogen on site.

  • No more worries about supply chain problems. Nitrogen cylinders can be challenging to get a hold of, and it only sometimes arrives when you need it. Relying on nitrogen gas deliveries for your manufacturing process can be dangerous– weather, shortages, and other problems can get in the way of your deliveries. Having a nitrogen generator on site ensures that you’ll have a steady supply of nitrogen, where you want it when you want it.
  • You’ll start making money back sooner than you think. Many businesses take less than two years before they cover the initial cost of the nitrogen generator. Over time, they save up to 80% on the cost of nitrogen compared to purchasing bulk or bottled nitrogen.
  • You’ll save space. Nitrogen tanks can take up a lot of space, depending on how much nitrogen you need to make or package your product. Nitrogen generators take up less space and do not need gas bottles in your workshop.
  • You’ll save administrative time. Finding new suppliers of nitrogen can take time. Using a nitrogen generator fixes that by ensuring that you have a consistent supply of nitrogen on hand without ordering new tanks every week, month, or how often you need them.

Buying a Nitrogen Generator System? How to Choose the Right Manufacturer

When you’re looking for a nitrogen generator system, it’s important to find a manufacturer that makes dependable products that they support. Do your research when you’re choosing between multiple manufacturers: how long have they been in business? Do they support their products?

On Site Gas is a well-respected name in the industry. We make nitrogen generators that last, and they’re backed by a warranty that offers full protection. We offer service and system support for customers who buy our generators.

To learn more about nitrogen generators from On Site Gas, contact us for a quote.

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