Oxygen is used in many industries, including healthcare, aquaculture, manufacturing, and wastewater treatment. While oxygen can be delivered in cylinders and bulk liquid to be used on-site, oxygen generators have many benefits including energy efficiency, cost-effectiveness, and reliability.

If your business or organization requires a reliable, steady supply of oxygen to achieve its goals or create its products, an oxygen generator may be the best option for your needs. Below, we’ve listed oxygen generator applications for industrial oxygen use.

If you need oxygen in manufacturing your products or to achieve your goals, On Site Gas Systems can design an oxygen generator that offers oxygen at the purity and flow rate you require.

How Oxygen Generators Work

Pressure Swing Adsorption (PSA) oxygen generators use a molecular sieve to separate gas molecules. The PSA generator has two towers that are constantly being pressurized and depressurized so that a continuous supply of oxygen is generated.

Oxygen can be produced at different purity and flow rates and depends on the requirements for your process. The professionals at On Site Gas will help you determine the specifications for your needs.

Compared to other oxygen supply methods such as bulk oxygen and liquid oxygen tanks, these oxygen generators have many benefits. Bulk oxygen and liquid oxygen must be on a continuous delivery system to ensure that oxygen is always on hand for its intended purpose. Businesses that use these deliveries for various processes or processes related to their industry incur many expenses related to the delivery of oxygen. These expenses can add up over time.

When administrative problems occur and deliveries do not happen on time, the result is a lot of scrambling to find the necessary supply of oxygen. This can lead to a lot of expense and administrative difficulty.

Oxygen generators use the oxygen in the air to provide a steady, continuous source of oxygen. Oxygen generators use less energy and are reliable. If you need oxygen on demand throughout the year, an oxygen generator is the best option for your business.

Key Factors to Consider When Choosing an Oxygen Generator

When you’re trying to choose an oxygen generator for your business, there are many key factors to consider. The professionals at On Site Gas Systems will help you consider these factors and create an oxygen generator for your business or company’s purposes.

Oxygen Purity Levels

Oxygen purity levels vary by industry, and knowing the correct purity level for your industry can help you as you choose which type of oxygen generator is right for your business. There are charts online to help businesses determine the purity required for their industry. On Site provides oxygen generators in ranges from 90% to 98 +/- 1% oxygen purity.

Flow Rate and Capacity

The flow rate is how many liters of oxygen your generator delivers each minute. Different devices offer oxygen flow at different rates, and to match your business with a generator that will produce adequate oxygen flow, it’s important to calculate the required output for your operation.

Pressure Requirements

Pressure also varies by oxygen generator device. It’s important to match the generator’s pressure output with your equipment or processes.

Energy Efficiency

Oxygen generators operate at different efficiency levels. Since oxygen is an ongoing need and represents an ongoing expense, businesses need to know how much energy their oxygen generator will use before investing in a system. The greater the energy efficiency, the more long-term savings a business can realize.

Space and Installation Requirements

Oxygen generators can be very large depending on the oxygen production requirements, or they can be very small. It’s important to choose a generator that fits within your available space. Work with your custom oxygen generator designer to determine how much space your generator will take up and where your generator will be installed on your site.

Maintenance and Service

Ease of maintenance and availability of support services are an important consideration. Performing regular maintenance on your oxygen generator will help it last longer.

Industry-Specific Considerations

Healthcare Industry

Medical facilities like field hospitals and ambulances require a supply of oxygen and emergency oxygen to protect the lives of patients who depend on supplemental oxygen.

Wastewater Treatment

Oxygen is used to treat wastewater as injection of oxygen into wastewater helps produce bacteria that can break down contaminants. Using an on-site generator helps make this process more efficient.

Aquaculture & Fish Farming

Oxygen generators help ensure optimal oxygen levels for aquatic life. When purchasing an oxygen generator for your aquaculture and fish farming operation, the size and output of the generator must be based on fish density and water volume.

Choose the Best Oxygen Generator for Your Business

When you’re choosing an oxygen generator for your business, it’s important to choose a generator that will deliver oxygen at the correct pressure, flow, and purity. The professionals at On Site Gas Systems can help. Call today to make an appointment and get started creating your oxygen gas system.

Oxygen is used in many industries including medical and manufacturing. For businesses in these industries, finding a reliable and steady supply of oxygen is essential. While some businesses choose to rely on oxygen deliveries to the site in cylinders or bulk liquid deliveries, others choose to get their oxygen from an on-site generator.

On-site oxygen generators have many advantages over cylinders and bulk liquid deliveries. If your business relies upon oxygen for its manufacturing process, it helps to understand the benefits of on-site oxygen generation. On-site oxygen generators are more efficient, cost-effective, safer, and more environmentally friendly. The use of an on-site oxygen generator can help your business thrive.

In this article, we’ll go over four benefits of oxygen generation to help you decide if an on-site oxygen generator is right for your business.

Benefit 1: Cost Efficiency

While oxygen delivery may seem relatively affordable when deliveries are small and infrequent, for businesses that need regular oxygen delivered on-site, these costs can add up. Some businesses may spend thousands every year on oxygen delivery.

In addition to the charges for delivery itself, there are other costs associated with bulk deliveries. Some examples include:

• Cost of contract administration: Your business must manage contracts with oxygen delivery companies. This takes time for office support staff and ties up resources that might otherwise be spent on something else.
• Extra fees: In addition to the payment for the oxygen itself, your company may spend money on rental fees and delivery charges. Fluctuating oxygen prices can leave your business vulnerable to shifts in the industry.
• Cost of storage: Oxygen delivered in bulk takes up storage space in your facility. This can lead to inconvenience that can cost you manpower as well as time. Oxygen cylinder delivery requires your workers to clear space for cylinders, and you may even need to renovate your space to accommodate oxygen cylinders or move machines to make room for oxygen deliveries.

Although an oxygen generator does have up-front costs, if your oxygen generator is properly maintained, it can last for years after installation. The result is savings for your business. In fact, your business may save thousands after recovering the cost of the generator.

Benefit 2: Increased Safety

High-pressure oxygen cylinders come with risks. Oxygen is a major factor in combustion which can cause a fire when cylinders are not used properly. Extensive safety training is necessary to help prevent workplace accidents, but even with safety training, there is still risk. On-site oxygen generation minimizes this risk by producing oxygen at a lower pressure.

Oxygen cylinders are heavy and can cause injuries during everyday handling. Oxygen generators are not intended to be moved, or in some cases may be designed for portability. Either way, oxygen generators have increased safety overall.

Keep in mind that workplace accidents are bad for your staff, bad for morale, and bad for your insurance premiums. Accidents can also disrupt your product’s overall production, which can impact your profits. It’s better to use a generator that is safer for your workers and safer for your productivity.

Benefit 3: Reliable and Continuous Supply

On-site oxygen generation produces a continuous, reliable supply of oxygen. Cylinders and bulk liquid oxygen deliveries can run out, sometimes at inconvenient times. This can cause delays and shortages that stop productivity and cut into profits.

Whether your demand is consistent or not, having an on-site generator enables you to keep up with demand. If your business grows, your on-site oxygen generator can produce more oxygen. External suppliers may struggle to meet your needs, especially if your oxygen needs change frequently.

Benefit 4: Enhanced Environmental Impact

Oxygen transportation is bad for the environment. Large trucks that deliver oxygen use fossil fuels, eject carbon dioxide into the environment, and contribute to air pollution.

Installing an oxygen generator with low energy consumption needs is better for the environment. If your business advertises environmentally friendly manufacturing practices, then having an oxygen generator shows your commitment to the environment.

Need On-Site Oxygen Generation? Contact On Site Gas Systems

If you rely on oxygen for manufacturing, you need a steady supply of oxygen. While oxygen cylinders can work for some businesses, there are many benefits of oxygen generation.

An on-site oxygen generation system from On Site Gas Systems operates reliably and around the clock to produce as much oxygen as your business requires. To reduce costs and improve workplace safety, there’s no better option than manufacturing oxygen systems. At On Site Gas Systems, we create oxygen generators for industrial oxygen production.

Don’t rely on oxygen cylinders any longer. Visit on-site oxygen generation solutions with On Site Gas Systems for your specific manufacturing needs!

Oxygen generators are used to produce high-purity oxygen for a variety of purposes. Oxygen generators can be used in hospitals and clinics, glass manufacturing industries, aquaculture, and more. O2 generators use pressure swing adsorption technology to pull oxygen from the surrounding air, and compared to methods of oxygen delivery, oxygen generators are eco-friendly, efficient, and reliable.

In this article, we’ll talk about the importance of PSA oxygen generator technology and how PSA oxygen gas generators use pressure swing adsorption to produce oxygen. If you work in an industry that requires a steady stream of oxygen, a PSA oxygen generator may be exactly what you need.

What is Pressure Swing Adsorption (PSA)?

Pressure swing adsorption technology is used in gas generation because it is efficient and effective. The system is called pressure swing adsorption because it happens under pressure and swings back and forth between two vessels. As one vessel is being pressurized, another is depressurized. The system uses adsorption to separate oxygen from the air and produce a steady, high-purity stream of oxygen.

How PSA Oxygen Generators Work

During the adsorption phase, the generator uses a zeolite sieve to retain nitrogen and send oxygen to a collecting tank. When the zeolite sieve has adsorbed all the nitrogen it can hold, the generator enters a desorption phase, during which time the cylinder is depressurized and the nitrogen is released.

Oxygen PSA generator technology includes adsorption columns, zeolite molecular sieves, and valve and control systems that help monitor the generator to ensure that it’s functioning properly.

The Science Behind PSA Technology

Zeolite is a highly porous material that can be found in nature or created synthetically. Zeolite is very effective at adsorbing nitrogen, which makes it a very important part of your oxygen generator.

As pressure builds in the PSA system for oxygen, nitrogen is adsorbed into the zeolite sieve. It is this building pressure that leads to adsorption. When the pressure is decreased, the nitrogen is released from the sieve and can be ejected into the air.

Advantages of PSA Oxygen Generators

There are many advantages of PSA generator oxygen systems. Pressure swing adsorption oxygen generators:

• Provide high-purity oxygen for a range of healthcare-related and industrial purposes
• Are far more energy-efficient and cost-effective than oxygen cylinder delivery
• Have reliably low maintenance requirements

Applications of PSA Oxygen Generators

PSA oxygen generators are useful in a variety of industries, including:

• Hospitals and clinics: Oxygen is needed to improve patient outcomes during illness, in surgery, after procedures, and sometimes daily.
• Glass manufacturing: Oxygen is sometimes used as a fuel to support combustion in glass manufacturing.
• Wastewater treatment: Oxygen is used in wastewater treatment to control bacteria growth.
• Aquaculture: Oxygen is used in water to help support aquaculture fish life.

Turn to On Site Gas Systems for PSA Generator Oxygen

PSA technology makes oxygen generation easy and cost-effective for businesses in a variety of industries. Compared to oxygen cylinders, which must be delivered regularly on trucks that require fossil fuels, pressure swing adsorption oxygen generator systems are better for the environment.

PSA technology produces a reliable, steady, high-purity stream of oxygen, and can be used in a variety of industries. In addition, a PSA system for oxygen generation incurs low operating costs compared to oxygen delivery.

If you’re in the healthcare industry, aquaculture, glass manufacturing, or one of the other industries mentioned above, you can benefit from a PSA O2 generator from On Site Gas Systems. Call today to discuss your oxygen needs and find out more about PSA oxygen generators.

 

Fire suppression systems help keep your building safe from fire, but while fire suppression systems can enhance the value of your building and improve outcomes in the event of a fire, this is only true if the suppression system is functioning properly.

Many fire suppression systems sit for years without use because fires are so rare. Oxygen and moisture in fire suppression pipes can cause rust to develop at outlets. Ultimately, this rust buildup can lead to failure of the system when it’s needed most.

The use of a fire protection nitrogen generator in fire suppression pipes can prevent the development of rust that leads to failure of the system. For those properties where nitrogen is used in the fire suppression system, a nitrogen generator is an essential piece of equipment.

Understanding Nitrogen Generators

A nitrogen generator is a machine that produces a steady stream of nitrogen for industrial and production purposes. Nitrogen generators are used in many industries including food and beverage packaging, pharmaceuticals, oil and gas, and more.

Nitrogen generators produce nitrogen by separating the nitrogen in the surrounding air from the other molecules. Membrane nitrogen generators use a membrane to separate the molecules, while pressure swing adsorption generators use a carbon molecular sieve.

The Role of Nitrogen in Fire Suppression

The use of nitrogen is better than other fire suppression agents because it effectively extinguishes fire without causing damage to sensitive equipment and building structures. Compared to water, which can do damage to building materials and electronic equipment, nitrogen is highly effective.

Nitrogen is also better for the pipes and the suppression system itself. Whereas water and oxygen can cause rust in fire suppression pipes, nitrogen does not. This helps control wear and tear on the fire suppression system, to help ensure that the system will continue to work.

Safety Benefits of Using Nitrogen Generators

Some fire suppression systems produce toxic byproducts that can be hazardous to humans and animals. Nitrogen is non-toxic and overall environmentally friendly. Unlike other fire suppression chemicals, nitrogen does not need to be cleaned up and removed from the room to create a safe environment.

In addition, nitrogen generators come with many safety features that help ensure the fire suppression system is overall safe. Installing a fire suppression system that is connected to a nitrogen generator can help ensure the safety of everyone in your building.

Key Safety Features of Nitrogen Generators

When choosing a nitrogen generator for fire protection, it’s important to look for features such as automatic monitoring, built-in safety alarms, and compliance with industry standards.

1. Automatic monitoring and control systems: Automatic monitoring and control systems help ensure that your nitrogen generator is in top-working condition.
2. Built-in safety alarms and alerts: Safety alarms tell you when your nitrogen generator needs maintenance and repair to continue functioning properly.
3. Redundancy and fail-safes in design: Just to ensure that your nitrogen generator will function as expected when you need it, a good generator will have fail-safes in its design. This helps prevent problems like unexpected leaks, failure to perform, and accidents that could lead to injuries.
4. Compliance with industry safety standards: Fire suppression systems are tightly regulated to help save lives. Working with a nitrogen generator manufacturer you can trust helps ensure that your fire suppression system will meet your needs and help stop fires when it’s needed.

Installation and Maintenance Safety

To ensure the reliability of your nitrogen generator for fire sprinkler systems, regular inspections and professional servicing are essential.

Get your nitrogen generator from a trusted manufacturer. On Site Gas Systems produces nitrogen generators that are high-performance, reliable, and made to last. We work with our clients to ensure that each nitrogen generator we manufacture is created for the unique conditions at their worksite.

Train personnel on proper operation and emergency procedures. Training employees responsible for the safe functioning and operation of the nitrogen generator helps prevent problems, mishaps, and miscommunications during a fire.

Inspect your nitrogen generator regularly, and get it professionally serviced. Keep records of how often you’ve serviced your nitrogen generator, and monitor its performance over time to ensure that your nitrogen generator functions as needed to suppress fires.

Regulatory and Compliance Considerations

All new buildings are required to be equipped with an approved automatic fire suppression system. To ensure a fire suppression system complies with regulations, look to the National Fire Protection Association (NFPA) as well as local building codes. Compliance with local and international codes is essential for the safety of the public and the structure itself.

The use of nitrogen in fire suppression systems has been approved by NFPA 13 and FM Global Data Sheet 2-1. UL product certification, FM approval, and CE certifications may be required to ensure the safe use of nitrogen generators in your fire suppression system.

Maintain a Safe Fire Suppression System With a Nitrogen Generator

Nitrogen is an inert gas that does not cause oxidation or rust-like exposure to oxygen. When it comes to fire suppression systems, the use of nitrogen can slow the production of rust within the system, helping to ensure that your fire suppression system can function reliably when a fire occurs. Nitrogen can also be used without damaging IT systems and sensitive equipment, unlike some other types of fire suppression chemicals.

It’s important to take care of your fire suppression system. Performing regular maintenance can help extend the life of your system. Take proactive safety measures to ensure compliance with regulations.

Use of a reliable nitrogen generator in your fire suppression system is one thing you can do to ensure good results, and On Site Gas Systems can help. To learn more about our nitrogen generators, or to find out what kind of nitrogen generation system would most benefit you, contact us.

There’s a growing demand for nitrogen in various industries around the world. Nitrogen is an abundant element that makes up most of the earth’s atmosphere. If your business relies on nitrogen for manufacturing, production, or packaging, you have many options for obtaining that nitrogen, including membrane nitrogen generators.

Membrane nitrogen generators are used in many industries, including food and beverage, pharmaceuticals, electronics, and others. We’ll explore the technology behind membrane nitrogen generators and their applications and learn more about how these relatively simple machines are long-lasting and highly effective for businesses.

What Are Membrane Nitrogen Generators?

A membrane nitrogen generator is a generator that extracts nitrogen from the air, separates the nitrogen from other molecules like oxygen, and then ejects a steady stream of nitrogen for industrial purposes.

Nitrogen generators are relatively simple devices that use a membrane consisting of thousands of hollow polymer fibers. These fibers allow oxygen and other molecules to permeate the walls of the generator, while the nitrogen is collected inside the membrane until it is pushed out of the generator through the outlet.

The resulting high-purity nitrogen is very dry because water molecules have been extracted. It’s also inert, which means it won’t react with other materials. This is why many industries use nitrogen as it doesn’t lead to oxidization or deterioration of metals, food, medications, and other products.

History of Membrane Technology

Finding a consistent, reliable source of nitrogen for businesses became important in the 1980s and 1990s when electronics manufacturing became an important industry. Nitrogen is used to prevent oxidation during soldering, which is an important activity in electronics manufacturing.

Traditional methods of nitrogen delivery involved the use of liquid nitrogen or nitrogen cylinders. This delivery system was expensive on an ongoing basis and not practical for businesses that needed an ongoing, regular supply of nitrogen. Thus, the need for membrane nitrogen generators was created.

Continuous advancements in the nitrogen generator industry led to the development of nitrogen membrane technology. These generators are now standard for many businesses in many industries.

Nitrogen membrane generators primarily consist of a nitrogen generator membrane containing thousands of hollow fibers. These generators have no moving parts.

Advantages of Membrane Nitrogen Generators

There are many advantages of membrane nitrogen generators, especially compared to traditional nitrogen delivery methods. See below, why many industries turn to these generators:

• Efficiency: Membrane nitrogen generators efficiently produce a continuous and reliable supply of nitrogen.
• Flexibility: These generators are easily adjustable to meet varying nitrogen demands. Regardless of your industry, we can configure your generator to produce nitrogen at the desired purity level.
• Cost-Effectiveness: Nitrogen cylinders and liquid nitrogen come at costs that add up over time. Membrane nitrogen generators have lower operational costs compared to traditional nitrogen supply methods.
• Compact Design: Whereas nitrogen cylinders take up a lot of space in a warehouse or industrial setting, membrane nitrogen generators are relatively compact. They offer space-saving benefits for various industrial setups.
• Low Maintenance: Nitrogen cylinders have no moving parts and thus minimal maintenance requirements and associated costs.

Applications of Membrane Nitrogen Generators

Many industries can make use of membrane nitrogen generators, including:

• Food and Beverage: Food and beverage companies use nitrogen generators for packaging, storage, and preservation of products.
• Pharmaceuticals: Nitrogen helps ensure product stability and purity, and can be used for packaging purposes.
• Electronics: Nitrogen prevents oxidation during manufacturing processes and helps ensure strong solder joints.
• Oil and Gas: The use of nitrogen in oil and gas industries helps enhance safety and efficiency in exploration and extraction processes.
• Automotive: Nitrogen can be used in tire inflation and parts manufacturing for the automotive industry.

How On-Site Gas Systems Utilize Membrane Technology

On-Site Gas Systems has expertise in membrane nitrogen generation and can create customizable solutions to fit specific industry needs. When you work with On-Site Gas Systems for your nitrogen generator, you can be assured that your nitrogen generator will be of the highest quality and well-maintained throughout its service life.

Want to know more about membrane nitrogen generators from On Site Gas Systems? Contact us for an initial consultation and further assistance. Reach out to us through our website, or give us a call at (860)-667-8888.

Need a Nitrogen Membrane Generator? We Can Help!

If you’re seeking a reliable and cost-effective solution for your nitrogen needs, look no further than On-Site Gas Systems. Contact us today to discover how our membrane nitrogen generators can benefit your business across various industries, including electronics, pharmaceuticals, food and beverage, and oil and gas.