4 Benefits of On-Site Oxygen Generation for Manufacturing Plants

Oxygen is used in many industries including medical and manufacturing. For businesses in these industries, finding a reliable and steady supply of oxygen is essential. While some businesses choose to rely on oxygen deliveries to the site in cylinders or bulk liquid deliveries, others choose to get their oxygen from an on-site generator.

On-site oxygen generators have many advantages over cylinders and bulk liquid deliveries. If your business relies upon oxygen for its manufacturing process, it helps to understand the benefits of on-site oxygen generation. On-site oxygen generators are more efficient, cost-effective, safer, and more environmentally friendly. The use of an on-site oxygen generator can help your business thrive.

In this article, we’ll go over four benefits of oxygen generation to help you decide if an on-site oxygen generator is right for your business.

Benefit 1: Cost Efficiency

While oxygen delivery may seem relatively affordable when deliveries are small and infrequent, for businesses that need regular oxygen delivered on-site, these costs can add up. Some businesses may spend thousands every year on oxygen delivery.

In addition to the charges for delivery itself, there are other costs associated with bulk deliveries. Some examples include:

  • Cost of contract administration: Your business must manage contracts with oxygen delivery companies. This takes time for office support staff and ties up resources that might otherwise be spent on something else.
  • Extra fees: In addition to the payment for the oxygen itself, your company may spend money on rental fees and delivery charges. Fluctuating oxygen prices can leave your business vulnerable to shifts in the industry.
  • Cost of storage: Oxygen delivered in bulk takes up storage space in your facility. This can lead to inconvenience that can cost you manpower as well as time. Oxygen cylinder delivery requires your workers to clear space for cylinders, and you may even need to renovate your space to accommodate oxygen cylinders or move machines to make room for oxygen deliveries.

Although an oxygen generator does have up-front costs, if your oxygen generator is properly maintained, it can last for years after installation. The result is savings for your business. In fact, your business may save thousands after recovering the cost of the generator.

Benefit 2: Increased Safety

High-pressure oxygen cylinders come with risks. Oxygen is a major factor in combustion which can cause a fire when cylinders are not used properly. Extensive safety training is necessary to help prevent workplace accidents, but even with safety training, there is still risk. On-site oxygen generation minimizes this risk by producing oxygen at a lower pressure.

Oxygen cylinders are heavy and can cause injuries during everyday handling. Oxygen generators are not intended to be moved, or in some cases may be designed for portability. Either way, oxygen generators have increased safety overall.

Keep in mind that workplace accidents are bad for your staff, bad for morale, and bad for your insurance premiums. Accidents can also disrupt your product’s overall production, which can impact your profits. It’s better to use a generator that is safer for your workers and safer for your productivity.

Benefit 3: Reliable and Continuous Supply

On-site oxygen generation produces a continuous, reliable supply of oxygen. Cylinders and bulk liquid oxygen deliveries can run out, sometimes at inconvenient times. This can cause delays and shortages that stop productivity and cut into profits.

Whether your demand is consistent or not, having an on-site generator enables you to keep up with demand. If your business grows, your on-site oxygen generator can produce more oxygen. External suppliers may struggle to meet your needs, especially if your oxygen needs change frequently.

Benefit 4: Enhanced Environmental Impact

Oxygen transportation is bad for the environment. Large trucks that deliver oxygen use fossil fuels, eject carbon dioxide into the environment, and contribute to air pollution.

Installing an oxygen generator with low energy consumption needs is better for the environment. If your business advertises environmentally friendly manufacturing practices, then having an oxygen generator shows your commitment to the environment.

Need On-Site Oxygen Generation? Contact On Site Gas Systems

If you rely on oxygen for manufacturing, you need a steady supply of oxygen. While oxygen cylinders can work for some businesses, there are many benefits of oxygen generation.

An on-site oxygen generation system from On Site Gas Systems operates reliably and around the clock to produce as much oxygen as your business requires. To reduce costs and improve workplace safety, there’s no better option than manufacturing oxygen systems. At On Site Gas Systems, we create oxygen generators for industrial oxygen production.

Don’t rely on oxygen cylinders any longer. Visit on-site oxygen generation solutions with On Site Gas Systems for your specific manufacturing needs!

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Why Breweries Are Turning to N2 Generators for Beer and Coffee

Nitrogen gas is quickly becoming an essential component of the beer and coffee industries. For both of these beverages, nitrogen replaces oxygen to preserve flavor and color. Nitrogen also preserves carbonation which ensures a high-quality product for consumers.

While some industry professionals started off using nitrogen in cylinders or in other deliverable states, the gradual shift toward nitrogen generation has been underway for a long time.

Although nitrogen cylinders can meet beverage industry needs under certain circumstances, the benefits of an N2 generator are clear. Nitrogen generators are cost-effective, long-lasting, easy to maintain, and they take up far less storage space. If you represent a business in the food and beverage industry and are seeking ways that you can reduce your costs, a nitrogen generator can deliver results.

The Role of Nitrogen in Beer Production

Nitrogen is used in nitrogenated beers (like stouts) to create a smooth texture and creamy mouthfeel. Nitrogen also creates a longer-lasting head. Nitrogen helps preserve the color and flavor of the beer by replacing oxygen and preventing oxidation.

Centuries ago, before there was forced carbonation, beer was brewed in wooden casks that would not hold much carbonation. Beers were lightly carbonated and then stored in basements. Pub workers would use “beer engines” to pressurize the casks with air (which is mostly nitrogen) to deliver beer to the taps upstairs.

What does this mean? Nitrogen carbonation is almost a tradition in beer brewing as it has been used for years to give beer its delightful texture and creamy head. Its use today is simply carrying on a tradition!

The Role of Nitrogen in Coffee Production

Nitrogen has been used in coffee packaging for decades. Nitrogen replaces oxygen in the package to preserve the flavor and color of the beans. This allows coffee beans to be transported all over the world without losing their flavor and freshness.

Recently, nitrogen has been used in coffee production to enhance the flavor and texture of the coffee. Nitrogen is infused in cold-brew coffees to produce a creamy texture and natural sweetness. This produces a naturally less bitter coffee that attracts many consumers.

Advantages of On-Site Nitrogen Generation for Breweries

Cost Savings

N2 nitrogen generators reduce your business reliance on bulk gas deliveries and associated expenses. While nitrogen generators are associated with a large up-front cost, the overall cost for nitrogen is much lower when using a generator. Gas deliveries can get expensive, especially over multiple years with delivery fees, cylinder rental, and other fees. If your production increases, so do your gas expenses. Using an N2 generator can help control your costs, even as demand for your product goes up.

Consistent Quality

Nitrogen generators can produce nitrogen gas all the time, all year round. This helps ensure a stable and continuous nitrogen supply for optimal beer and coffee production.

Increased Efficiency

On-demand nitrogen generation reduces downtime and enhances production flexibility. This allows for scalable production of your product, and can help your business grow.

Safety Benefits

Nitrogen cylinders contain nitrogen under high pressure. Anyone who is handling a nitrogen cylinder must be properly trained to ensure safety and prevent accidents. Nitrogen generators produce nitrogen under lower pressure, and thus have fewer safety risks.

Reduced hassle

Managing bulk nitrogen deliveries can be a hassle. Storing cylinders requires careful handling, and delays from supply chain issues can leave you waiting. On top of that, rising costs and endless contract administration with suppliers only add to the frustration. If you purchase a nitrogen generator, your business can avoid all of these hassles and more.

Environmental and Sustainability Benefits

There are many environmental benefits from using an on site nitrogen generator for your nitrogen generation needs. Using a generator reduces your carbon footprint by eliminating gas transportation. This can contribute to sustainability goals by minimizing waste and energy consumption. If your business has sustainability goals, an N2 generator can help you meet them.

Contact On Site Gas Systems for an N2 Generator

It’s clear why businesses turn to gas generators for their n2 generation needs! Nitrogen generators operate at a lower cost than cylinders, and nitrogen generators are far more environmentally friendly. Using a nitrogen generator is efficient and involves less hassle.

Is your beverage business in need of an efficient and low-cost source of nitrogen? On Site Gas Systems creates nitrogen generation solutions for beverage industry operations.Contact us today to make an appointment and learn more about our nitrogen generation services.

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The Science Behind PSA Oxygen Generators

Oxygen generators are used to produce high-purity oxygen for a variety of purposes. Oxygen generators can be used in hospitals and clinics, glass manufacturing industries, aquaculture, and more. O2 generators use pressure swing adsorption technology to pull oxygen from the surrounding air, and compared to methods of oxygen delivery, oxygen generators are eco-friendly, efficient, and reliable.

In this article, we’ll talk about the importance of PSA oxygen generator technology and how PSA oxygen gas generators use pressure swing adsorption to produce oxygen. If you work in an industry that requires a steady stream of oxygen, a PSA oxygen generator may be exactly what you need.

What is Pressure Swing Adsorption (PSA)?

Pressure swing adsorption technology is used in gas generation because it is efficient and effective. The system is called pressure swing adsorption because it happens under pressure and swings back and forth between two vessels. As one vessel is being pressurized, another is depressurized. The system uses adsorption to separate oxygen from the air and produce a steady, high-purity stream of oxygen.

How PSA Oxygen Generators Work

During the adsorption phase, the generator uses a zeolite sieve to retain nitrogen and send oxygen to a collecting tank. When the zeolite sieve has adsorbed all the nitrogen it can hold, the generator enters a desorption phase, during which time the cylinder is depressurized and the nitrogen is released.

Oxygen PSA generator technology includes adsorption columns, zeolite molecular sieves, and valve and control systems that help monitor the generator to ensure that it’s functioning properly.

The Science Behind PSA Technology

Zeolite is a highly porous material that can be found in nature or created synthetically. Zeolite is very effective at adsorbing nitrogen, which makes it a very important part of your oxygen generator.

As pressure builds in the PSA system for oxygen, nitrogen is adsorbed into the zeolite sieve. It is this building pressure that leads to adsorption. When the pressure is decreased, the nitrogen is released from the sieve and can be ejected into the air.

Advantages of PSA Oxygen Generators

There are many advantages of PSA generator oxygen systems. Pressure swing adsorption oxygen generators:

  • Provide high-purity oxygen for a range of healthcare-related and industrial purposes
  • Are far more energy-efficient and cost-effective than oxygen cylinder delivery
  • Have reliably low maintenance requirements

Applications of PSA Oxygen Generators

PSA oxygen generators are useful in a variety of industries, including:

  • Hospitals and clinics: Oxygen is needed to improve patient outcomes during illness, in surgery, after procedures, and sometimes daily.
  • Glass manufacturing: Oxygen is sometimes used as a fuel to support combustion in glass manufacturing.
  • Wastewater treatment: Oxygen is used in wastewater treatment to control bacteria growth.
  • Aquaculture: Oxygen is used in water to help support aquaculture fish life.

Turn to On Site Gas Systems for PSA Generator Oxygen

PSA technology makes oxygen generation easy and cost-effective for businesses in a variety of industries. Compared to oxygen cylinders, which must be delivered regularly on trucks that require fossil fuels, pressure swing adsorption oxygen generator systems are better for the environment.

PSA technology produces a reliable, steady, high-purity stream of oxygen, and can be used in a variety of industries. In addition, a PSA system for oxygen generation incurs low operating costs compared to oxygen delivery.

If you’re in the healthcare industry, aquaculture, glass manufacturing, or one of the other industries mentioned above, you can benefit from a PSA O2 generator from On Site Gas Systems. Call today to discuss your oxygen needs and find out more about PSA oxygen generators.

 

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