6 Benefits of On-Site Nitrogen Generation for Industrial Applications
On-site nitrogen generation can improve your industrial processes and increase your bottom line. Many businesses start off using nitrogen delivery to meet their needs but soon graduate to on-site nitrogen generation because of the many advantages of nitrogen generation systems.
Today, nitrogen generators are in high demand as more businesses have realized their advantages. If your business is still reliant upon nitrogen delivery, you’re missing out on opportunities to save money, avoid downtime, and improve efficiency. Below are some of the most important benefits of on-site nitrogen generation.
1. Cost Savings
Industrial nitrogen systems have an upfront cost, but these costs are relatively low when spread out over time. Nitrogen delivery costs add up. If your business relies upon nitrogen delivery to maintain production, consider this: delivery of 2,880 cubic feet of nitrogen can cost as much as $2,300 per month, depending on your supplier and their costs. Under this system, your business may spend as much as $27,650 annually on nitrogen alone.
By contrast, the energy costs to run a nitrogen generator are approximately $2,670 per year. There’s no need for nitrogen delivery when you have a generator on-site. Once your business has paid for its nitrogen generator, it can save almost $25,000 per year on nitrogen costs.
Keep in mind there are other costs associated with nitrogen delivery:
- Storage space: Simply finding storage for nitrogen cylinders can be challenging. Depending on how much nitrogen your business needs, you may need to clear space, add a room, and move items periodically to keep your nitrogen cylinders in a safe location.
- Training: Compressed gas can be dangerous, so cylinders require special care. Your staff will require training on the latest safety procedures to avoid on-the-job accidents.
These administrative costs can be difficult to measure, but they can have an impact on your business. Time is money, and the more time your business spends on training and moving cylinders, the less time your business can spend producing your product.
2. Enhanced Efficiency and Convenience
If your business relies upon nitrogen for its industrial processes, it’s important to have a continuous supply. Nitrogen deliveries can be impacted by a variety of problems including shortages, transportation problems, delivery mistakes, and more. This can mean disruptions at any time.
Once a nitrogen generator has been installed for on-site nitrogen generation, you’ll enjoy a constant, on-demand nitrogen supply without requiring help from any external vendors. This can increase your operational flexibility, especially during high-demand periods. This allows your business the autonomy it needs to produce what your customers want when they want it.
3. Improved Safety and Risk Reduction
Nitrogen cylinders need to be handled carefully to keep employees safe. Although you can train employees on best practices and safety protocols, it’s better to avoid the risk. Nitrogen generators do not require your employees to move high-pressure gas cylinders. Generators are stationary and easy to use. The use of nitrogen generators is an overall lower risk than nitrogen cylinders.
Additionally, nitrogen generators offer a reduced risk of downtime. Cylinders only assist with production when they’re available. Disruptions in the supply chain and problems with logistics and handling can lead to downtime that eats into profits and leads to supply disruptions for your customers. Using a nitrogen generator helps ensure that your business can meet consumer demand.
4. Better Quality Control
Businesses rely on their nitrogen to meet the required purity levels. Industrial nitrogen systems allow companies to control the purity level to meet specific application needs. Nitrogen generators are consistent in their quality control functions. This helps boost product quality, which can improve your business reputation and customer loyalty.
5. Environmental Benefits
Environmental benefits are one of the many nitrogen generation advantages to consider. Traditional transportation methods for nitrogen cylinders are not efficient and can be damaging to the environment. Companies that deliver nitrogen cylinders typically do so with trucks that require fossil fuels to operate. One of the many on-site nitrogen benefits is reduced carbon emissions. In addition, on-site nitrogen generators require little energy for operation. This makes on-site nitrogen generation a more sustainable option.
If your business prioritizes eco-friendly industrial processes, the environmental benefits of using a nitrogen generator are clear. Prioritizing nitrogen generation over nitrogen cylinder use allows your business to tell customers that your business is eco-friendly. Use a carbon emissions calculator to determine your reduced carbon footprint, and advertise this information to signal to consumers that your company is committed to sustainability.
6. Long-Term Investment and ROI
Nitrogen generators require an up-front investment. Once the generator has been purchased, the savings are significant. As described above, installing a nitrogen generator on your premises can save your company thousands or even tens of thousands of dollars per year.
On-site systems can also be scaled according to future production demands. Is your business growing? Do you anticipate needing more nitrogen in the coming weeks or months? With an onsite nitrogen generator, there’s no need to worry about whether you’ll have enough nitrogen to meet your demand. Nitrogen generators are a flexible future-proof investment.
Enjoy Nitrogen Generator Benefits
There are many nitrogen generator benefits to consider, and working with a reputable producer of nitrogen generator systems can help your business stay competitive in today’s economy. Low operational costs, high return on investment, environmental benefits, and increased quality control make industrial nitrogen systems the preferred method for obtaining nitrogen for industrial processes. With a nitrogen generator, your business will also enjoy upgraded safety and a dependable source of nitrogen – even when demand goes up.
This is why many businesses turn to nitrogen generation systems from On Site Gas Systems. Our engineers can help your business find a nitrogen generator system that will produce an efficient and reliable nitrogen supply. Call today to get started with your purchase of a quality nitrogen generator.