6 Benefits of On-Site Nitrogen Generation for Industrial Applications

On-site nitrogen generation can improve your industrial processes and increase your bottom line. Many businesses start off using nitrogen delivery to meet their needs but soon graduate to on-site nitrogen generation because of the many advantages of nitrogen generation systems.

Today, nitrogen generators are in high demand as more businesses have realized their advantages. If your business is still reliant upon nitrogen delivery, you’re missing out on opportunities to save money, avoid downtime, and improve efficiency. Below are some of the most important benefits of on-site nitrogen generation.

1. Cost Savings

Industrial nitrogen systems have an upfront cost, but these costs are relatively low when spread out over time. Nitrogen delivery costs add up. If your business relies upon nitrogen delivery to maintain production, consider this: delivery of 2,880 cubic feet of nitrogen can cost as much as $2,300 per month, depending on your supplier and their costs. Under this system, your business may spend as much as $27,650 annually on nitrogen alone.

By contrast, the energy costs to run a nitrogen generator are approximately $2,670 per year. There’s no need for nitrogen delivery when you have a generator on-site. Once your business has paid for its nitrogen generator, it can save almost $25,000 per year on nitrogen costs.

Keep in mind there are other costs associated with nitrogen delivery:

  • Storage space: Simply finding storage for nitrogen cylinders can be challenging. Depending on how much nitrogen your business needs, you may need to clear space, add a room, and move items periodically to keep your nitrogen cylinders in a safe location.
  • Training: Compressed gas can be dangerous, so cylinders require special care. Your staff will require training on the latest safety procedures to avoid on-the-job accidents.

These administrative costs can be difficult to measure, but they can have an impact on your business. Time is money, and the more time your business spends on training and moving cylinders, the less time your business can spend producing your product.

2. Enhanced Efficiency and Convenience

If your business relies upon nitrogen for its industrial processes, it’s important to have a continuous supply. Nitrogen deliveries can be impacted by a variety of problems including shortages, transportation problems, delivery mistakes, and more. This can mean disruptions at any time.

Once a nitrogen generator has been installed for on-site nitrogen generation, you’ll enjoy a constant, on-demand nitrogen supply without requiring help from any external vendors. This can increase your operational flexibility, especially during high-demand periods. This allows your business the autonomy it needs to produce what your customers want when they want it.

3. Improved Safety and Risk Reduction

Nitrogen cylinders need to be handled carefully to keep employees safe. Although you can train employees on best practices and safety protocols, it’s better to avoid the risk. Nitrogen generators do not require your employees to move high-pressure gas cylinders. Generators are stationary and easy to use. The use of nitrogen generators is an overall lower risk than nitrogen cylinders.

Additionally, nitrogen generators offer a reduced risk of downtime. Cylinders only assist with production when they’re available. Disruptions in the supply chain and problems with logistics and handling can lead to downtime that eats into profits and leads to supply disruptions for your customers. Using a nitrogen generator helps ensure that your business can meet consumer demand.

4. Better Quality Control

Businesses rely on their nitrogen to meet the required purity levels. Industrial nitrogen systems allow companies to control the purity level to meet specific application needs. Nitrogen generators are consistent in their quality control functions. This helps boost product quality, which can improve your business reputation and customer loyalty.

5. Environmental Benefits

Environmental benefits are one of the many nitrogen generation advantages to consider. Traditional transportation methods for nitrogen cylinders are not efficient and can be damaging to the environment. Companies that deliver nitrogen cylinders typically do so with trucks that require fossil fuels to operate. One of the many on-site nitrogen benefits is reduced carbon emissions. In addition, on-site nitrogen generators require little energy for operation. This makes on-site nitrogen generation a more sustainable option.

If your business prioritizes eco-friendly industrial processes, the environmental benefits of using a nitrogen generator are clear. Prioritizing nitrogen generation over nitrogen cylinder use allows your business to tell customers that your business is eco-friendly. Use a carbon emissions calculator to determine your reduced carbon footprint, and advertise this information to signal to consumers that your company is committed to sustainability.

6. Long-Term Investment and ROI

Nitrogen generators require an up-front investment. Once the generator has been purchased, the savings are significant. As described above, installing a nitrogen generator on your premises can save your company thousands or even tens of thousands of dollars per year.

On-site systems can also be scaled according to future production demands. Is your business growing? Do you anticipate needing more nitrogen in the coming weeks or months? With an onsite nitrogen generator, there’s no need to worry about whether you’ll have enough nitrogen to meet your demand. Nitrogen generators are a flexible future-proof investment.

Enjoy Nitrogen Generator Benefits

There are many nitrogen generator benefits to consider, and working with a reputable producer of nitrogen generator systems can help your business stay competitive in today’s economy. Low operational costs, high return on investment, environmental benefits, and increased quality control make industrial nitrogen systems the preferred method for obtaining nitrogen for industrial processes. With a nitrogen generator, your business will also enjoy upgraded safety and a dependable source of nitrogen – even when demand goes up.

This is why many businesses turn to nitrogen generation systems from On Site Gas Systems. Our engineers can help your business find a nitrogen generator system that will produce an efficient and reliable nitrogen supply. Call today to get started with your purchase of a quality nitrogen generator.

Industrial Applications of Oxygen Generators: Enhancing Efficiency and Productivity

Oxygen plays an essential role in a range of industrial processes, from neon light production and cutting to glass manufacturing. While some businesses buy oxygen to be delivered in cylinders and other forms, there are better ways to obtain oxygen if your business needs a steady, continuous oxygen source. Oxygen generators provide a reliable source of oxygen 24 hours per day, 7 days per week.

Industrial oxygen generators have many benefits, including increased efficiency and productivity. If your business requires industrial oxygen use for its processes, here’s what you need to know.

Overview of Oxygen Generators in Industrial Settings

An oxygen generator is a device that separates oxygen from other gasses in the air and produces a steady stream of oxygen. Pressure swing adsorption (PSA) oxygen generators consist of two vessels that are pressurized in alternating turns. The pressurization leads to adsorption that separates the oxygen from the other gasses, producing a high-purity stream of oxygen.

Key Industrial Applications of Oxygen Generators

There are many oxygen generator applications. Below are some of the most common uses for oxygen generators in industrial settings.

Neon Light Production

Oxygen is used in Neon Light production to help form the tubes so they can be formed into the required shapes. After the Neon light tubes are created, an oxygen feed torch is used to heat the tubes and to create the desired shape.

Wastewater Treatment

Oxygen is used in the aeration and the biological treatment of wastewater. Oxygen in the water aids in the production of beneficial bacteria in the water, leading to faster processing times and better quality outcomes.

Pulp and Paper Industry

Adding oxygen to paper pulp is an efficient method for bleaching paper. This helps improve product quality while also reducing environmental impact. Businesses that use oxygen to bleach paper are less reliant upon harsh chemicals that can do damage to the environment.

Glass Manufacturing

Just as air-fuel combustion is inefficient in welding and steel manufacturing, it’s also inefficient in glass manufacturing. The use of oxygen for combustion in glass manufacturing helps to produce higher-quality glass while reducing fuel costs. Melting and softening of glass happens more efficiently when oxygen is the main combustion fuel. In addition, cutting, polishing, and heat treating are more efficient when using oxygen.

Chemical and Petrochemical Processes

Oxidation processes in petrochemistry can be slow and inefficient when your business relies solely on oxygen in the air. Only a small percentage of the air is actual oxygen. Introducing pure oxygen to the oxidation process helps boost productivity and yield in chemical manufacturing, which can save your business money.

Aquaculture and Fish Farming

Oxygen is essential for fish farmers and the fish farming industry as a whole. The use of oxygen to aerate water can help ensure fish growth and overall farm productivity.

Benefits of Oxygen Generators for Industrial Efficiency

On-site oxygen generation has many advantages over oxygen delivery. Some of the benefits of on-site industrial oxygen generators include:

  • Continuous availability: When your business relies on oxygen delivery for its supply of oxygen, it’s important to monitor your oxygen supply to ensure that your business always has enough oxygen for its purposes. When you use an on-site oxygen generator, you enjoy a reliable source of oxygen all the time.
  • Reduced Downtime and Increased Productivity: Oxygen delivery is vulnerable to supply chain problems, which means your business must either slow or stop productivity when oxygen deliveries fail to come through. Like any other piece of equipment, oxygen generators are available at all times for your business use, helping to ensure less downtime and increased productivity.
  • Increased Process Control: Having an on-site oxygen generator allows your business to control oxygen purity and flow rates, allowing for precise optimization in various processes.

Safety and Environmental Advantages

In addition to the administrative benefits listed above, there are also safety and environmental benefits to using an oxygen generator.

  • Improved Safety Standards: High-Pressure Gas cylinders may be dangerous if not properly handled, and oxygen can be especially dangerous as it is part of the burning triangle and is essential for combustion. On-site oxygen generation reduces risks associated with storing and handling bulk oxygen. This can help reduce workplace accidents.
  • Eco-friendly: On-site oxygen generators are eco-friendly because they use low amounts of energy and do not require delivery with fossil fuel-dependent vehicles. If your business is committed to operating with environmentally friendly practices, the use of on-site industrial oxygen generators can help.

ROI and Scalability

  • Cost-Effectiveness of On-Site Systems: While on-site oxygen generators do have an up-front cost, these generators pay for themselves quickly. If your business gets regular, high-cost deliveries of oxygen to your site, then an on-site oxygen generator can help you save money. After the cost of the generator is paid off, the generator can last for many years and can be operated at a low monthly cost, potentially saving your business thousands over time.
  • Scalability for Growing Demands: Does your business anticipate growing or scaling up when seasonal demand increases? On-site industrial oxygen generators can adapt to increased industrial demands. Meeting those demand increases can be difficult when your business depends on oxygen delivery from another business.

Finding the Right Oxygen Generator for Your Business

Boosting productivity with oxygen is easy when your business has its own oxygen generator system. Industrial oxygen generators can produce a continuous stream of high-purity oxygen to meet your business demands. At On Site Gas Systems, we can help you find a reliable oxygen generator for your industrial processes. We know how important industrial oxygen use is to your business. Our engineers and customer service team can help you find the right system for your needs. Contact us today to get started!