Exploring the Technology Behind Membrane Nitrogen Generators

There’s a growing demand for nitrogen in various industries around the world. Nitrogen is an abundant element that makes up most of the earth’s atmosphere. If your business relies on nitrogen for manufacturing, production, or packaging, you have many options for obtaining that nitrogen, including membrane nitrogen generators.

Membrane nitrogen generators are used in many industries, including food and beverage, pharmaceuticals, electronics, and others. We’ll explore the technology behind membrane nitrogen generators and their applications and learn more about how these relatively simple machines are long-lasting and highly effective for businesses.

What Are Membrane Nitrogen Generators?

A membrane nitrogen generator is a generator that extracts nitrogen from the air, separates the nitrogen from other molecules like oxygen, and then ejects a steady stream of nitrogen for industrial purposes.

Nitrogen generators are relatively simple devices that use a membrane consisting of thousands of hollow polymer fibers. These fibers allow oxygen and other molecules to permeate the walls of the generator, while the nitrogen is collected inside the membrane until it is pushed out of the generator through the outlet.

The resulting high-purity nitrogen is very dry because water molecules have been extracted. It’s also inert, which means it won’t react with other materials. This is why many industries use nitrogen as it doesn’t lead to oxidization or deterioration of metals, food, medications, and other products.

History of Membrane Technology

Finding a consistent, reliable source of nitrogen for businesses became important in the 1980s and 1990s when electronics manufacturing became an important industry. Nitrogen is used to prevent oxidation during soldering, which is an important activity in electronics manufacturing.

Traditional methods of nitrogen delivery involved the use of liquid nitrogen or nitrogen cylinders. This delivery system was expensive on an ongoing basis and not practical for businesses that needed an ongoing, regular supply of nitrogen. Thus, the need for membrane nitrogen generators was created.

Continuous advancements in the nitrogen generator industry led to the development of nitrogen membrane technology. These generators are now standard for many businesses in many industries.

Nitrogen membrane generators primarily consist of a nitrogen generator membrane containing thousands of hollow fibers. These generators have no moving parts.

Advantages of Membrane Nitrogen Generators

There are many advantages of membrane nitrogen generators, especially compared to traditional nitrogen delivery methods. See below, why many industries turn to these generators:

• Efficiency: Membrane nitrogen generators efficiently produce a continuous and reliable supply of nitrogen.
• Flexibility: These generators are easily adjustable to meet varying nitrogen demands. Regardless of your industry, we can configure your generator to produce nitrogen at the desired purity level.
• Cost-Effectiveness: Nitrogen cylinders and liquid nitrogen come at costs that add up over time. Membrane nitrogen generators have lower operational costs compared to traditional nitrogen supply methods.
• Compact Design: Whereas nitrogen cylinders take up a lot of space in a warehouse or industrial setting, membrane nitrogen generators are relatively compact. They offer space-saving benefits for various industrial setups.
• Low Maintenance: Nitrogen cylinders have no moving parts and thus minimal maintenance requirements and associated costs.

Applications of Membrane Nitrogen Generators

Many industries can make use of membrane nitrogen generators, including:

• Food and Beverage: Food and beverage companies use nitrogen generators for packaging, storage, and preservation of products.
• Pharmaceuticals: Nitrogen helps ensure product stability and purity, and can be used for packaging purposes.
• Electronics: Nitrogen prevents oxidation during manufacturing processes and helps ensure strong solder joints.
• Oil and Gas: The use of nitrogen in oil and gas industries helps enhance safety and efficiency in exploration and extraction processes.
• Automotive: Nitrogen can be used in tire inflation and parts manufacturing for the automotive industry.

How On-Site Gas Systems Utilize Membrane Technology

On-Site Gas Systems has expertise in membrane nitrogen generation and can create customizable solutions to fit specific industry needs. When you work with On-Site Gas Systems for your nitrogen generator, you can be assured that your nitrogen generator will be of the highest quality and well-maintained throughout its service life.

Want to know more about membrane nitrogen generators from On Site Gas Systems? Contact us for an initial consultation and further assistance. Reach out to us through our website, or give us a call at (860)-667-8888.

Need a Nitrogen Membrane Generator? We Can Help!

If you’re seeking a reliable and cost-effective solution for your nitrogen needs, look no further than On-Site Gas Systems. Contact us today to discover how our membrane nitrogen generators can benefit your business across various industries, including electronics, pharmaceuticals, food and beverage, and oil and gas.