Innovations in Nitrogen Gas Generator Technology: What’s New in 2024

Nitrogen gas is important in industries ranging from food and beverage packaging to pharmaceuticals. Nitrogen is non-reactive and non-oxidizing, which means it can be used to prevent the corrosion of materials like metal and the deterioration of perishable goods like medicine, foods, and beverages.

As various industries discover more uses for nitrogen, nitrogen generator technologies continue to be in high demand. Improvements to the technology only increase the need for these devices as time goes on. In 2024, nitrogen generator technology will be more sophisticated, efficient, and beneficial than ever. Nitrogen gas technology can save businesses money, improve their efficiency, and enable revolutionary process changes for businesses that rely on nitrogen.

If your business is dependent upon nitrogen gas for important manufacturing processes, the following technological advancements could change your business forever.

The Basics of Nitrogen Gas Generation

There are multiple types of nitrogen gas generators, including PSA nitrogen gas generators and membrane nitrogen gas generators.

Membrane Nitrogen Gas Generators

Membrane nitrogen generators function by pushing air through a tube with a nitrogen generator membrane inside. This separates the unwanted gas (like oxygen) from the desired gas (nitrogen). Oxygen and other gases are vented back into the air, while nitrogen is pushed through an outlet in a steady stream.

Membrane nitrogen gas generators have no moving parts and are relatively easy to maintain.

PSA Nitrogen Gas Generators

PSA nitrogen gas generators use two tanks that work in tandem. As one tank’s carbon molecular sieve absorbs non-nitrogen particles and produces a steady stream of nitrogen, the other tank cleans its carbon molecular sieve. Once the process is finished in each tank, they switch roles and the process starts over again.

PSA generators are capable of producing higher purity nitrogen than membrane nitrogen gas generators.

Advancements in Nitrogen Generation Technology

Nitrogen generators have undergone improvements in efficiency, purity, environmental impact, and other qualities in recent years. Some examples of the changes made to nitrogen gas generators include:

• Remote monitoring to allow for off-site monitoring and continuous operation.
• Reduced energy requirements allow for improved efficiency and sustainability.
• Customization to meet the needs of businesses.
• Safety improvements to keep workers healthy and safe.

Energy Efficiency and Sustainability

Nitrogen generators are naturally energy efficient, especially when compared to alternative nitrogen delivery options, such as nitrogen cylinder rental. Whereas nitrogen cylinders are dependent upon regular delivery systems that require the use of fossil fuel-dependent vehicles, nitrogen generators stay in one place throughout their service life and need only small amounts of energy to function.

In addition, nitrogen generators have a “standby mode” that allows them to use less energy when not in use. This helps businesses save money and reduce their carbon footprint.

Modern nitrogen generator systems are more efficient than ever and require less energy to operate. This means significant energy savings for businesses and a smaller environmental impact as well.

Smart Nitrogen Generation

The term IoT (Internet of Things) refers to the modern practice of connecting devices to data networks to allow for remote monitoring and control. Just as you can connect your refrigerator, washer, or dryer to the Internet, so can you also connect your business’s nitrogen generator.

Smart nitrogen generators can be turned on and off through a remote control, and they may also be supervised and monitored through this remote control. This connectivity also allows operators to view maintenance reminders to keep up with regular maintenance. Operating your nitrogen generator is easier than ever with this smart connectivity.

Customization and Scalability

Every business needs to produce nitrogen at different rates. Customizations and scalable systems allow businesses to meet their nitrogen needs, even as those needs increase over time. The level of customization and scalability for nitrogen generators is more sophisticated than ever, and modern systems have many ways of adapting to the changing needs of businesses.

It’s important to work with your nitrogen generator supplier to anticipate your nitrogen needs now and into the future, to ensure that your custom-made system will continue to serve your company well.

Safety and Compliance

Safety features and international standards in nitrogen generation change on a regular basis. As these standards roll out, so do new nitrogen generator systems and designs to remain compatible with those standards.

Safety features like built-in sensors that continuously monitor gas levels and shutdown mechanisms that stop system malfunctions before they become dangerous can stop accidents and help ensure the safe use of nitrogen generator technology.

Stay Updated with Technological Advancements for Nitrogen Gas Generators

Innovations and improvements to nitrogen gas generators in 2024 have improved their safety, energy efficiency, functionality, and more. These innovations can improve the way businesses produce and ship goods. To learn more about how your business can benefit from modern nitrogen gas generators, contact On Site Gas to request a quote.